Batch Processing Calls -

Batch Processing
Calls by Crossmuller

Automate every step of your batching process—from raw material calls and recipe execution to real-time data capture—with Crossmuller’s integrated control solutions.

Why Batch Processing Calls Matter

Manual batch calling and recipe handling lead to errors, inconsistent output, and compliance challenges. By automating batch processing calls, manufacturers achieve reliable ingredient delivery, accurate recipe execution, and live traceability. Integrated batch control minimizes human intervention, boosts productivity, and ensures every product meets your quality standards.

Proven Technology in Action

The Crossmuller Solution

Our Quality Control Integration Include:

Automated batch and recipe management using PLC/SCADA and MES
Real-time material call, weighing, and dispensing control
Scheduling and sequencing for multi-product or multi-line batching
Full traceability and electronic batch records (EBR)
Integration with upstream ERP and downstream packaging systems
Operator dashboards for monitoring, overrides, and alarm management

Real Results You Can Benchmark

Crossmuller upgraded Smith’s batch mixing process with Wonderware Recipe Manager Plus, automating recipe selection, ingredient calls, weighing, and real-time tracking. The result: precise batches, reduced manual intervention, and seamless MES integration for compliance and audits

Project Highlights

Improved equipment control
Vastly improved recipe management and tracking
Easily customisable and maintainable
Improved diagnostic information and process status
Faster response time to alarms due to the Situational Awareness SCADA design concepts

Our Structured Delivery Process

Accurate Batching

Automated systems ensure every batch meets precise recipe and ingredient specifications—eliminating costly errors.

Faster Turnaround

Automated scheduling and batch calls keep production moving at top speed, even in high-mix, low-volume environments.

Full Traceability

Electronic batch records and real-time data logs make compliance, audits, and recalls straightforward.

Reduced Labor

Minimize manual intervention and free operators to focus on value-adding work rather than repetitive tasks.

Consistent Quality

Recipe management automation delivers repeatable, in-spec product with every run.

Easy Integration

Seamless connection with MES, SCADA, ERP, and downstream packaging for end-to-end process control.

why CROSSMULLER?

With 30+ years in PLC, SCADA, robot, and MES integration—and as Australia’s only Wonderware‑endorsed Systems Integrator—Crossmuller’s strength lies in its seamless fusion of fabrication, mechanical, electrical, robotics, and software disciplines, all based out of Somersby, NSW

Frequently Asked Questions

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Taking the Next Step

Contact Crossmuller today for a batch process assessment—discover how automated batch calls and recipe management can improve quality, compliance, and production efficiency.