Repair/Upgrade Automation Equipment -

Repair & Upgrade Automation
Equipment by Crossmuller

From emergency repairs to future-proof upgrades, Crossmuller restores, modernizes, and optimizes your plant’s automation systems—minimizing downtime and protecting your investment.

Why Repair & Upgrade Automation Equipment Matters

Aging or faulty automation equipment can bring production to a standstill, increase costs, and limit growth. Timely repairs restore system performance, while strategic upgrades introduce the latest technology for improved reliability, efficiency, and future scalability. Crossmuller combines deep technical expertise with practical plant experience—delivering lasting solutions that support your operational goals.

Proven Technology in Action

The Crossmuller Solution

Emergency repairs and troubleshooting for PLCs, HMIs, drives, robotics, and sensors
Upgrades and retrofits for obsolete or unsupported automation equipment
Migration from legacy control systems to modern platforms (Rockwell, Siemens, Schneider, etc.)
SCADA, MES, and network upgrades for better data and connectivity
Spare parts sourcing, installation, and commissioning
Preventive maintenance to avoid unplanned failures
Documentation and operator training for all repairs/upgrades

Real Results You Can Benchmark

Crossmuller upgraded a legacy Rockwell PLC5 and HMI system to a state-of-the-art Logix5000 and PlantPAx platform, including panel rebuilds, I/O rewiring, and logic modernization—delivering improved reliability, diagnostics, and performance.

Project Highlights

One of Australia’s leading plaster board manufacturers has once again contracted Crossmuller to complete the next stage of their ongoing plant technology upgrades
Conversion of the Existing PLC5 Code into the Logix5000 Format
Migrating Conductor NT Screens to Factory Talk View Studio
Integration of Redundant Instrumentation Control into the PLC.

Our Structured Delivery Process

Rapid Response

Quick diagnosis and repair minimize costly downtime and production losses.

Modern Performance

Upgraded systems deliver better reliability, speed, and flexibility.

Cost Efficiency

Repairs & upgrades cost less than full replacements and maximize asset value.

Future-Proofing

New technology and open architectures make future expansions easy and affordable.

Improved Safety

Modern controls reduce risk, ensure compliance, and support safe operations.

Expert Support

Full-service engineering, installation, and training from Crossmuller’s experienced team.

why CROSSMULLER?

With 30+ years in PLC, SCADA, robot, and MES integration—and as Australia’s only Wonderware‑endorsed Systems Integrator—Crossmuller’s strength lies in its seamless fusion of fabrication, mechanical, electrical, robotics, and software disciplines, all based out of Somersby, NSW

Frequently Asked Questions

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Taking the Next Step

Contact Crossmuller today for an equipment assessment—see how timely repairs and targeted upgrades can keep your plant productive, efficient, and ready for the future.