Transform your warehouse into an intelligent, fully automated fulfillment hub—where ASRS cranes, AGVs, robotic pick cells, conveyors, and real-time MES/SCADA control work together to deliver precise inventory management, efficient order processing, and around‑the‑clock operational excellence.
Crossmuller’s flexible, open, and highly integrated Warehouse Execution Systems are built on a Wonderware MES core platform and are capable of working AGVs, Robots, Stacker Cranes or any other warehousing technology.
Many manufacturers face a common challenge when it comes to their End of Line systems. Typically, there are line automation PLCs, labelling systems, ASRS/AGV systems and ERP interfaces, which are usually delivered as standalone packages with isolated databases and custom software applications. These fragmented architectures are costly to install, difficult to integrate, poorly supported, result in multiple islands of disconnected master data, and provide little in the way of centralised monitoring and diagnostics, resulting in large meantime to recovery times when issues are encountered.
The Crossmuller Solution
Building on its years of experience in both MES and End of Line automation systems, Crossmuller has developed a fully integrated End of Line Automation and Warehouse Execution System based on Wonderware’s MES platform. In comparison with traditional solutions, this offers:
A case in point — our 2017 project with Australian Panels on the Central Coast. At this facility, Crossmuller integrated:
Fanuc robotic stacking cells
Five ASRS cranes
Multiple conveyors and transfer lifts
Wonderware-based MES/SCADA control
The outcome? A leap in throughput while handling raw-material infeed and dispatch compoundly—all governed by a central intelligent system. The shift resulted in fewer forklifts, tighter stock accuracy, seamless dispatch sequencing, and unprecedented reliability
We study your current warehouse operations—mapping handling flows, identifying constraints, and defining key performance indicators for automated optimization.
Applying layout simulation and digital twins, we model ASRS zones, AGV paths, robotic pick cells, and conveyor flows until we reach optimal efficiency.
We source and calibrate cutting-edge Fanuc robots, ASRS systems, conveyor belts, and AGVs—implementing them with mechanical, electrical, and safety precision.
We design and deliver integrated automation systems using Siemens PLCs and SCADA platforms like Ignition and Wonderware. Our solutions connect equipment, production, and ERP data—empowering smarter decisions and streamlined operations.
With systems live, we train your team on workflows, control dashboards, and performance monitoring—empowering them to own and optimise warehouse operations.
Post-implementation, Crossmuller ensures your system remains at peak performance with software updates, preventive maintenance, and analytics
With 30+ years in PLC, SCADA, robot, and MES integration—and as Australia’s only Wonderware‑endorsed Systems Integrator—Crossmuller’s strength lies in its seamless fusion of fabrication, mechanical, electrical, robotics, and software disciplines, all based out of Somersby, NSW
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Ready to elevate your warehouse? Contact our automation specialists for a tailored consultation. We’ll evaluate your challenges, showcase live automation, and develop a roadmap aligned with your business goals.
Crossmuller acknowledges the Traditional Owners of the lands across Australia as the continuing custodians of Country and Culture. We pay our respect to First Nations peoples and their Elders, past and present.
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