Automated Process Lines -

Automated Process Lines for
Manufacturing & Process Industries

Smarter, faster, and more reliable production lines—custom automated solutions designed, integrated, and supported by Crossmuller.

Built for Manufacturing: The Crossmuller Advantage

In today’s competitive environment, manufacturers demand high throughput, flawless quality, and maximum efficiency. Crossmuller specializes in delivering automated process lines that seamlessly integrate robotics, conveyors, material handling, and smart control systems—removing bottlenecks and unlocking new performance levels for your facility.

Our in-house experts manage every stage, from process analysis and system design to fabrication, installation, and ongoing optimization. The result? Faster changeovers, reduced labor costs, enhanced traceability, and the flexibility to scale as your needs evolve.

Proven Technology in Action

The Crossmuller Solution

End-to-End Automation Design & Delivery

Detailed process assessment and line mapping
3D design, simulation, and engineering
Integration of conveyors, robotics, sensors, and batching systems
MES, PLC, and SCADA integration for full control and data capture

Installation, Commissioning & Training

Professional on-site assembly and testing
Seamless integration with existing equipment and utilities
Operator and maintenance training for worry-free adoption
Validation and performance ramp-up to meet your KPIs

Continuous Improvement & Support

Ongoing optimization and process upgrades
Preventive maintenance, remote monitoring, and rapid support
Reporting, analytics, and production dashboards

Real Results You Can Benchmark

Crossmuller delivered a high-speed, fully automated production line with robotics, conveyors, and advanced controls—eliminating manual handling, improving throughput, and enabling data-driven performance management.

Fanuc robotic stacking cells
Five ASRS cranes
Multiple conveyors and transfer lifts
Wonderware-based MES/SCADA control

The outcome? A leap in throughput while handling raw-material infeed and dispatch compoundly—all governed by a central intelligent system. The shift resulted in fewer forklifts, tighter stock accuracy, seamless dispatch sequencing, and unprecedented reliability

Our Structured Delivery Process

Maximized Throughput

Streamlined automation boosts production speed and volume.

Consistent Quality

Real-time monitoring ensures every product meets your standards.

Lower Costs

Reduced labor and downtime mean greater efficiency.

Flexible Lines

Fast changeovers adapt to new products and demands.

Full Traceability

Instant access to data for compliance and improvement.

Reliable Support

Local teams keep your lines running at peak performance.

why CROSSMULLER?

With 30+ years in PLC, SCADA, robot, and MES integration—and as Australia’s only Wonderware‑endorsed Systems Integrator—Crossmuller’s strength lies in its seamless fusion of fabrication, mechanical, electrical, robotics, and software disciplines, all based out of Somersby, NSW

Frequently Asked Questions

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Taking the Next Step

Contact Crossmuller for an automation consultation and discover how world-class engineering, controls, and integration can power your next leap in productivity.