Control Systems Integration -

Control Systems Integration for
Recycling & Waste Management

Seamlessly connect conveyors, sorters, shredders, and plant data—Crossmuller engineers and integrates PLC, SCADA, and automation systems for maximum efficiency and control.

Supporting Sustainable Progress in Recycling & Waste Management

Modern recycling and waste management plants rely on a mix of legacy equipment and the latest automation. Crossmuller specializes in integrating diverse plant systems—from conveyors and balers to sorters, shredders, and material tracking—into a unified control environment. Our team brings expertise in PLC, SCADA, MES, and network integration to deliver real-time visibility, automated control, and actionable data across your entire facility.

Proven Technology in Action

The Crossmuller Solution

System Design & Engineering

PLC and SCADA integration for conveyors, sorters, balers, and processing lines
HMI/SCADA dashboards for operator visibility and alarm management
Network and data integration for process and energy monitoring
Cybersecurity and remote access solutions
Legacy system upgrades and vendor-neutral integration

Automation & Data

- Automated startup, shutdown, and sequencing of plant equipment
- Real-time data acquisition and performance monitoring
- Integration with MES, reporting, and compliance systems
- Alarming, notification, and safety interlocks

Installation & Support

Turnkey commissioning and operator training
Documentation, change management, and compliance records
Ongoing system support and remote diagnostics

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Real Results You Can Benchmark

Complex control systems were integrated for multiple processing lines and materials flows, showcasing Crossmuller’s expertise for large-scale, multi-vendor sites.

Project Highlights

L Shaped 5,500sqm industrial shed with 10,000sqm hardstand area
Crossmuller were commissioned to design and construct the manufacturing facility
Delivered in 9 months on schedule and budget

Our Structured Delivery Process

Unified Control

Bring every plant asset under one reliable automation platform.

Increased Efficiency

Reduce manual intervention and accelerate throughput.

Real-Time Monitoring

SCADA dashboards and analytics keep you proactive.

Improved Safety

Automated safety systems and interlocks protect people and equipment.

Flexible Integration

Vendor-neutral solutions work with legacy and new equipment.

Local Support

Australian-based engineering, commissioning, and ongoing service.

why CROSSMULLER?

With 30+ years in PLC, SCADA, robot, and MES integration—and as Australia’s only Wonderware‑endorsed Systems Integrator—Crossmuller’s strength lies in its seamless fusion of fabrication, mechanical, electrical, robotics, and software disciplines, all based out of Somersby, NSW

Frequently Asked Questions

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Taking the Next Step

Contact Crossmuller for a control systems assessment—see how integrated automation can transform your recycling and waste management operations.