Automated Warehouse
Systems by Crossmuller

Transform your warehouse into an intelligent, fully automated fulfillment hub—where ASRS cranes, AGVs, robotic pick cells, conveyors, and real-time MES/SCADA control work together to deliver precise inventory management, efficient order processing, and around‑the‑clock operational excellence.

Proven Technology in Action

The Crossmuller Solution

Building on its years of experience in both MES and End of Line automation systems, Crossmuller has developed a fully integrated End of Line Automation and Warehouse Execution System based on Wonderware’s MES platform. In comparison with traditional solutions, this offers:

  • Seamless integration between End of Line automation and warehousing systems via Wonderware’s System Platform and Intouch
  • Direct integration with barcode and label printers
  • ERP integration for;
    • Customer order picking
    • Inventory shipping
    • Finished goods receipt
    • Stock transfer
  • Standardised interfacing with;
    • Stacker cranes
    • Area cranes
    • AGVs
    • Robots

Real Results You Can Benchmark

A case in point — our 2017 project with Australian Panels on the Central Coast. At this facility, Crossmuller integrated:

  • Fanuc robotic stacking cells

  • Five ASRS cranes

  • Multiple conveyors and transfer lifts

  • Wonderware-based MES/SCADA control

The outcome? A leap in throughput while handling raw-material infeed and dispatch compoundly—all governed by a central intelligent system. The shift resulted in fewer forklifts, tighter stock accuracy, seamless dispatch sequencing, and unprecedented reliability

Our Structured Delivery Process

Assessment & Strategic Planning

We study your current warehouse operations—mapping handling flows, identifying constraints, and defining key performance indicators for automated optimization.

Design & Digital Rehearsal

Applying layout simulation and digital twins, we model ASRS zones, AGV paths, robotic pick cells, and conveyor flows until we reach optimal efficiency.

Hardware & Robotics Integration

We source and calibrate cutting-edge Fanuc robots, ASRS systems, conveyor belts, and AGVs—implementing them with mechanical, electrical, and safety precision.

Centralised MES/SCADA Control

We design and deliver integrated automation systems using Siemens PLCs and SCADA platforms like Ignition and Wonderware. Our solutions connect equipment, production, and ERP data—empowering smarter decisions and streamlined operations.

Start-Up & Operator Training

With systems live, we train your team on workflows, control dashboards, and performance monitoring—empowering them to own and optimise warehouse operations.

Support & Evolution

Post-implementation, Crossmuller ensures your system remains at peak performance with software updates, preventive maintenance, and analytics

why CROSSMULLER?

With 30+ years in PLC, SCADA, robot, and MES integration—and as Australia’s only Wonderware‑endorsed Systems Integrator—Crossmuller’s strength lies in its seamless fusion of fabrication, mechanical, electrical, robotics, and software disciplines, all based out of Somersby, NSW

Frequently Asked Questions

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Taking the Next Step

Ready to elevate your warehouse? Contact our automation specialists for a tailored consultation. We’ll evaluate your challenges, showcase live automation, and develop a roadmap aligned with your business goals.