Facility Design & Construction
Greenfield Builds from Concept to
Commissioning
Turn your greenfield site into a fully operational facility with Crossmuller’s complete design, build and automation services—tailored for manufacturing, distribution, and process industries.
Why Crossmuller for Greenfield Facility Design & Construction?
With decades of experience across Australia, Crossmuller stands out as a leader in greenfield facility design and construction. As a single partner overseeing everything from site feasibility to final handover, we ensure your project is delivered on schedule and on budget. We combine civil engineering, mechanical installation, automation, and systems integration—providing full accountability and seamless coordination.
Our integrated services include architectural design, structural and utility engineering, automation planning, and commissioning. Every greenfield facility we build is tailored to your requirements, built to Australian regulations, and engineered for long-term scalability and performance.
Greenfield Automation & Integration
Beyond traditional facility construction, Crossmuller embeds automation and digital control systems into every greenfield build. We integrate MES, SCADA, robotics, and PLC control to deliver smart facilities capable of delivering real-time data, seamless production flows, and operational resilience. As Australia’s only endorsed Wonderware integrator with Ignition certification, we bring industry-leading automation and data capabilities to greenfield facilities.
Proven Technology in Action
The Crossmuller Solution
Crossmuller’s comprehensive facility design and construction includes:
Masterplanning, concept design, and site feasibility for greenfield developments
Architectural and structural design, civil works, and utility coordination
Mechanical and electrical installation, fitout, and factory systems
Automated systems integration: conveyors, robotics, PLC/SCADA, MES
Full commissioning, testing, and operational handover
Our team delivers everything under one roof—providing unmatched efficiency, risk control, and communication clarity.
Real Results You Can Benchmark
In less than 18 months, Crossmuller transformed a 22,900 m² undeveloped site in Wetherill Park into New South Wales’ largest purpose-built drill mud processing plant at 7,970 m², delivering full design, engineering, and installation for reDirect Recycling.
The facility converts drilling waste, stormwater, and soils into recycled aggregates used in construction, agriculture, and landscaping—processing up to 350,000 tonnes of material annually.
Crossmuller managed the entire greenfield scope, including:
- Civil works and site preparation
- Fabrication and construction of the facility shed
- Mechanical and hydraulic fit-out with OEM and in‑house equipment
- Comprehensive electrical infrastructure covering mains, MCC panels, lighting, fire systems, and network security
- Automation commissioning across conveyors, control systems, and factory infrastructure
Now operating as a circular-economy hub for drilling byproducts, this facility showcases Crossmuller’s capabilities in delivering fully integrated, greenfield projects from concept to commissioning—built for scale, reliability, and Australian regulatory compliance.
Key Benefits at a Glance
Single partner delivery from site design to facility commissioning
Facilities built to meet all Australian safety and environmental regulations
Automation-enabled operations from day one; minimal manual setup required
Scalable layouts that support future expansion and optimization
Local engineering, architectural, and construction teams with proven expertise
why CROSSMULLER?
We have successfully delivered greenfield facility projects in timber manufacture, materials processing, food and beverage production, and industrial automation. Highlights include the Bay Timber facility and Hebel AAC plant, where we managed full civil, structural, and automation build-outs from scratch. These greenfield projects showcase our ability to deliver complex facilities that are compliant, efficient, and built for real-world production.
Frequently Asked Questions
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Taking the Next Step
If you’re planning a new greenfield facility, Crossmuller can guide you from initial concept to fully automated facility handover. Contact us today for a consultation and learn how our facility design and construction services can bring your project to life.
- Phone: 1300 300 540
- Email: sales@crossmuller.com.au
Crossmuller acknowledges the Traditional Owners of the lands across Australia as the continuing custodians of Country and Culture. We pay our respect to First Nations peoples and their Elders, past and present.
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