Packaging & Dispatch Systems -

Packaging & Dispatch
Systems by Crossmuller

Deliver end-to-end packaging and automated dispatch—from product packing to shipping—boosting efficiency, accuracy, and customer satisfaction.

Why Choose Crossmuller for Packaging & Dispatch?

Crossmuller brings deep experience designing, building, and integrating automated packaging and dispatch systems for Australia’s leading manufacturers. Our solutions combine robust hardware—like conveyors, packers, palletizers, and sorters—with advanced software for tracking, order management, and real-time visibility. Every project is tailored to your throughput, product type, and dispatch requirements, ensuring your end-of-line operations are a true competitive advantage.

Proven Technology in Action

The Crossmuller Solution

Our Packaging and Dispatch Solutions Include:

Automated packaging lines (including box forming, sealing, and labeling)
Robotic palletizing and depalletizing
End-of-line inspection, weighing, and quality control
Barcode scanning and track & trace systems
Order picking, sorting, and consolidation conveyors
Integrated warehouse management and dispatch software

Real Results You Can Benchmark

Crossmuller replaced a semi-manual bearer line with a fully automated system that uses two FANUC R2000 series robots for sawing, nailing, and robotic stacking. The system significantly increased throughput and reduced waste—and operates with minimal human intervention

Project Highlights

A purpose built system to re-purpose blemished and rejected MDF panels
Assisted customer in achieving sustainable business practices
Fully automated to meet increasing production demands
Reduce the frequency the customer needs to purchase bearers from third parties.

Our Structured Delivery Process

Higher Throughput

Automation increases packing and dispatch speed, keeping up with even the highest production volumes.

Error Reduction

Integrated barcode scanning and MES links minimize picking and packing mistakes for higher order accuracy.

Labor Savings

Reduce repetitive manual handling with automated palletizers, sorters, and packers.

Real-Time Tracking

Automated systems give live order, inventory, and shipment status, improving traceability and customer communication

Improved Safety

Mechanized solutions reduce the risk of workplace injuries and support compliance with OH&S standards

Scalable Integration

Systems are designed to grow with your business—easily adding new products, lines, or warehouse zones without disruption

why CROSSMULLER?

With 30+ years in PLC, SCADA, robot, and MES integration—and as Australia’s only Wonderware‑endorsed Systems Integrator—Crossmuller’s strength lies in its seamless fusion of fabrication, mechanical, electrical, robotics, and software disciplines, all based out of Somersby, NSW

Frequently Asked Questions

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Taking the Next Step

Contact Crossmuller today for a packaging and dispatch assessment—and discover how our automation expertise can help you deliver faster, safer, and more accurate orders, every time.