Process Control & Monitoring -

Process Control & Monitoring For
Manufacturing & Process Industries

Optimize quality, efficiency, and compliance—Crossmuller’s integrated systems connect your plant floor, operators, and business with actionable insight and automated reliability.

Built for Manufacturing: The Crossmuller Advantage

Modern production requires more than automation—it needs intelligent process control, live monitoring, and seamless integration with business systems. Crossmuller delivers robust PLC, SCADA, and MES solutions that empower your team to manage quality, spot trends, and respond to issues instantly.

From system design to implementation and support, we help you achieve stable operations, regulatory compliance, and continuous improvement.

Proven Technology in Action

The Crossmuller Solution

Integrated System Design

- PLC and DCS system engineering
- SCADA and HMI design for intuitive operator interfaces
- Sensor, actuator, and instrumentation integration
- Network architecture for plant-wide connectivity
- Cybersecurity and remote access configuration

Implementation & Optimization

- On-site installation and commissioning
- Real-time data acquisition and analytics
- Alarm management and performance dashboards
- Operator and supervisor training
- Ongoing support and system upgrades

Real Results You Can Benchmark

Crossmuller implemented high-speed PLC controls, SCADA, and data logging for automated material handling and real-time performance tracking. At this facility, Crossmuller integrated:

Fanuc robotic stacking cells
Five ASRS cranes
Multiple conveyors and transfer lifts
Wonderware-based MES/SCADA control

The outcome? A leap in throughput while handling raw-material infeed and dispatch compoundly—all governed by a central intelligent system. The shift resulted in fewer forklifts, tighter stock accuracy, seamless dispatch sequencing, and unprecedented reliability

Our Structured Delivery Process

Accurate, Real-Time Control

Manage every parameter and respond instantly to process changes.

Improved Product Quality

Consistent monitoring and control reduce variability and defects.

Reduced Downtime

Proactive alarms and diagnostics speed up troubleshooting.

Compliance Ready

Automated data capture and reporting meet regulatory and audit requirements.

Scalable Architecture

Solutions that adapt as your plant grows and technology evolves.

Local Support

Our experts deliver implementation, training, and ongoing support.

why CROSSMULLER?

With 30+ years in PLC, SCADA, robot, and MES integration—and as Australia’s only Wonderware‑endorsed Systems Integrator—Crossmuller’s strength lies in its seamless fusion of fabrication, mechanical, electrical, robotics, and software disciplines, all based out of Somersby, NSW

Frequently Asked Questions

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Taking the Next Step

Contact Crossmuller for a control systems assessment—see how advanced automation and real-time insight can drive your operational excellence.