Quality Control Integration -

Quality Control
Integration by Crossmuller

Automate inspections, capture critical quality data, and ensure compliance—with real-time quality control systems designed and integrated by Crossmuller.

Why Quality Control Integration Matters

Manual inspections can’t keep up with high-speed production lines, and isolated data leads to missed defects and compliance gaps. Integrated quality control systems reduce risk by ensuring every product is measured, tracked, and verified. By connecting QC devices to your MES, SCADA, or ERP, you achieve complete visibility, continuous improvement, and customer confidence.

Proven Technology in Action

The Crossmuller Solution

Our Quality Control Integration Include:

Inline vision inspection and measurement systems
Real-time data capture, analysis, and quality alarms
Automated rejection, sorting, and traceability for non-conforming products
MES and SCADA integration for central reporting and analytics
Statistical process control (SPC) and compliance monitoring
Barcode, RFID, and serialization for full batch traceability

Real Results You Can Benchmark

For Australian Panels, Crossmuller integrated real-time quality checks on a fully automated bearer line. Robots, sensors, and scanners detect defects, collect batch data, and ensure only in-spec product reaches final packing—supporting continuous improvement and detailed traceability.

Project Highlights

A purpose built system to re-purpose blemished and rejected MDF panels
Assisted customer in achieving sustainable business practices
Fully automated to meet increasing production demands
Reduce the frequency the customer needs to purchase bearers from third parties.

Our Structured Delivery Process

Continuous Compliance

Real-time QC systems ensure every product meets your required standards and industry regulations.

Faster Issue Detection

Automated alarms and live data highlight problems instantly—enabling quick corrections and reducing waste

Consistent Quality

Inline inspection eliminates subjectivity and human error, delivering uniform results batch after batch

Data-Driven Improvement

Integrated analytics and reporting drive process optimization and enable robust root-cause analysis.

Seamless Traceability

Linked QC, MES, and ERP systems provide full batch history for audits, recalls, or customer inquiries.

Reduced Downtime

Automated QC minimizes the need for manual rework and unplanned stoppages, supporting higher throughput

why CROSSMULLER?

With 30+ years in PLC, SCADA, robot, and MES integration—and as Australia’s only Wonderware‑endorsed Systems Integrator—Crossmuller’s strength lies in its seamless fusion of fabrication, mechanical, electrical, robotics, and software disciplines, all based out of Somersby, NSW

Frequently Asked Questions

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Taking the Next Step

Contact Crossmuller today to assess your current QC setup and discover how automation and data integration can make quality a true competitive advantage.