Recycling Plant Design & Construction -

Recycling Plant Design & Construction for
Recycling & Waste Management Industry

From greenfield sites to complex upgrades, Crossmuller engineers and delivers high-performance recycling facilities for Australia’s recycling & waste management sector—maximizing throughput, resource recovery, and compliance.

Supporting Sustainable Progress in Recycling & Waste Management

Modern recycling plants face pressure to process more waste, recover more resources, and operate sustainably. Crossmuller specializes in the end-to-end delivery of recycling plants—combining master planning, process engineering, and in-house construction for high-performing, future-ready facilities.

Every project is tailored to your waste streams, regulatory requirements, and technology needs, ensuring efficient operation from day one.

Proven Technology in Action

The Crossmuller Solution

Complete Project Lifecycle

Master planning and site selection
Process flow design and equipment specification
Civil, structural, and utility engineering
Facility layout for efficient material flow and safety
Regulatory approvals and compliance management

Construction & Commissioning

In-house fabrication and modular construction
Project management and site supervision
Equipment installation and integration
System testing, commissioning, and handover
Upgrades, retrofits, and expansion support

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Real Results You Can Benchmark

While primarily focused on timber, Crossmuller’s design and construction of a 5,500 m² facility with robust materials handling and process flows demonstrates capability for recycling operations with complex material streams.

Project Highlights

L Shaped 5,500sqm industrial shed with 10,000sqm hardstand area
Crossmuller were commissioned to design and construct the manufacturing facility
Delivered in 9 months on schedule and budget

Our Structured Delivery Process

Turnkey Delivery

Single partner from concept through commissioning.

Optimized Facility Layouts

Designed for efficient sorting, processing, and safety.

Scalable & Future-Ready

Facilities engineered for growth and new waste streams.

Compliance Assured

Built to Australian environmental and safety standards.

Sustainable Solutions

Incorporation of energy efficiency and resource recovery best practices.

Integrated Automation

Ready for advanced sorting, data capture, and tracking systems.

why CROSSMULLER?

With 30+ years in PLC, SCADA, robot, and MES integration—and as Australia’s only Wonderware‑endorsed Systems Integrator—Crossmuller’s strength lies in its seamless fusion of fabrication, mechanical, electrical, robotics, and software disciplines, all based out of Somersby, NSW

Frequently Asked Questions

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Taking the Next Step

Contact Crossmuller for a facility consultation—discover how our integrated design and construction services can power your next leap in recycling efficiency and compliance.