Robotic Picking & Sorting Systems -

Robotic Picking & Sorting Systems
for Logistics & Warehousing

From high-speed e-commerce to bulk distribution, Crossmuller engineers, integrates, and supports robotic systems that transform warehouse throughput and accuracy.

Next-Level Storage Efficiency in Logistics & Warehousing

Today’s warehouses handle higher volumes, more SKUs, and tighter turnaround times than ever before. Crossmuller’s robotic picking and sorting systems use the latest in AI, machine vision, and automation to move products quickly and precisely—cutting labor costs, reducing mistakes, and enabling true 24/7 operations.

Whether retrofitting existing operations or building new, our robotics solutions integrate seamlessly with WMS, conveyors, and other warehouse technologies for maximum efficiency and ROI.

Proven Technology in Action

The Crossmuller Solution

System Design & Integration

Assessment of workflows and SKU profiles
Engineering and simulation of robotic picking lines
Machine vision and barcode/RFID scanning integration
Automated sortation and goods-to-person systems
Robotic arm and gantry system selection for diverse products

Automation & Data

Seamless integration with WMS, ERP, and ASRS
Real-time tracking, reporting, and performance dashboards
Adaptive algorithms for dynamic SKU and order profiles
Smart error handling and exception management

Installation & Support

Site installation, testing, and ramp-up
Operator and maintenance training
Preventive maintenance and remote diagnostics
System upgrades and ongoing optimization

Real Results You Can Benchmark

Crossmuller implemented robotic order picking and sorting as part of a full ASRS/WMS solution, streamlining high-volume order fulfillment and reducing manual labor.At this facility, Crossmuller integrated:

Fanuc robotic stacking cells
Five ASRS cranes
Multiple conveyors and transfer lifts
Wonderware-based MES/SCADA control

The outcome? A leap in throughput while handling raw-material infeed and dispatch compoundly—all governed by a central intelligent system. The shift resulted in fewer forklifts, tighter stock accuracy, seamless dispatch sequencing, and unprecedented reliability

Our Structured Delivery Process

Faster Order Fulfillment

Robots pick and sort at speeds beyond manual labor.

Error Reduction

Machine vision and automation deliver near-perfect accuracy.

Labor Efficiency

Free up staff for higher-value tasks and reduce repetitive strain.

24/7 Operations

Run continuous shifts with minimal downtime.

Real-Time Visibility

Integrated dashboards keep you in control and ready to adapt.

Australian Support

Local engineering, integration, and lifetime service.

why CROSSMULLER?

With 30+ years in PLC, SCADA, robot, and MES integration—and as Australia’s only Wonderware‑endorsed Systems Integrator—Crossmuller’s strength lies in its seamless fusion of fabrication, mechanical, electrical, robotics, and software disciplines, all based out of Somersby, NSW

Frequently Asked Questions

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Taking the Next Step

Contact Crossmuller for a robotics consultation—see how automation can boost your order speed, accuracy, and capacity.