Robotic Production Lines -

Robotic Production Lines &
Automated Manufacturing Cells

Implement world-class robotic systems—including machine tending, pick‑and‑place, stacking, and assembly automation—to increase throughput, consistency, and flexibility in your production lines.

Why Choose Crossmuller for Robotic Production Lines?

Crossmuller excels at integrating advanced robotics seamlessly with PLC control, MES/WES, and material handling systems. Our full-service approach includes concept design, simulation, robot programming, cabling, safety system integration, and diagnostics—all built to meet Australian compliance requirements. Whether it’s automated stacking, robotic pick‑and‑place, or fully integrated production cells, we deliver tailored robotic solutions that make your operations smarter and faster. As an experienced integrator with Wonderware and Ignition MES credentials, and over 20 years of robotic system deliveries, Crossmuller provides proven automation performance rooted in real industrial experience

Proven Technology in Action

The Crossmuller Solution

Our Robotic Automation Services Include:

Custom-designed robotic production line layout and cell integration
FANUC, ABB, KUKA, or similar robot programming and commissioning
Vision-guided pick-and-place systems and part inspection solutions
Machine tending and stacking automation for packaging and assembly
MES/WES platforms for real-time robot coordination and data capture
End-of-line robotic warehouses and shuttle systems for dispatch-ready storage

Real Results You Can Benchmark

Crossmuller replaced a semi-manual bearer line with a fully automated system that uses two FANUC R2000 series robots for sawing, nailing, and robotic stacking. The system significantly increased throughput and reduced waste—and operates with minimal human intervention

Project Highlights

A purpose built system to re-purpose blemished and rejected MDF panels
Assisted customer in achieving sustainable business practices
Fully automated to meet increasing production demands
Reduce the frequency the customer needs to purchase bearers from third parties.

Our Structured Delivery Process

Higher Throughput

Robotic systems operate at consistent, high speeds—delivering faster cycle times and enabling your production line to meet greater demand without sacrificing quality.

Improved Consistency

Robots deliver precise, repeatable movements, dramatically reducing the variability and error associated with manual processes for better product quality.

Labor Savings

Automation reduces reliance on manual labor for repetitive or hazardous tasks, lowering labor costs and minimizing the impact of workforce shortages.

Enhanced Safety

By automating dangerous or strenuous tasks, robotic production lines reduce workplace injuries and improve compliance with safety regulations.

Real-Time Data

Integrated robotics and MES provide live production monitoring, enabling you to optimize operations, troubleshoot quickly, and make data-driven decisions.

Flexibility

Modern robotic systems are easily reprogrammed for new products or processes, adapting rapidly to shifting market demands and batch runs.

why CROSSMULLER?

With 30+ years in PLC, SCADA, robot, and MES integration—and as Australia’s only Wonderware‑endorsed Systems Integrator—Crossmuller’s strength lies in its seamless fusion of fabrication, mechanical, electrical, robotics, and software disciplines, all based out of Somersby, NSW

Frequently Asked Questions

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Taking the Next Step

Transform manual labor into scalable automation.
Contact Crossmuller today to design and implement robotic production cells that boost efficiency, reduce risk, and support future growth.