Sorting & Processing Automation -

Sorting & Processing Automation
for Recycling & Waste Management

From inbound waste to separated materials ready for reuse, Crossmuller’s solutions automate sorting and processing for higher yields and lower operational costs.

Supporting Sustainable Progress in Recycling & Waste Management

Today’s recycling plants demand speed, accuracy, and traceability. Crossmuller designs and integrates automated sorting and processing systems that identify, separate, and process a wide range of waste streams—delivering consistent product quality and improved recovery rates. Our smart automation reduces manual handling, supports compliance, and enables data-driven optimization.

Proven Technology in Action

The Crossmuller Solution

Automated Sorting Systems

Vision, sensor, and AI-driven material identification
Robotic pick-and-place and automated sorting lines
Conveyor-based separation for paper, plastics, metals, and organics
Integration with shredders, balers, and compactors

Processing Automation

Automated feeding, shredding, and size reduction
Product quality control and contaminant removal
Batch processing, blending, and tracking
Real-time performance monitoring and analytics

Installation & Support

Turnkey system integration and commissioning
Operator training and handover
Preventive maintenance and remote support

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Real Results You Can Benchmark

Complex conveyor and materials flow solutions showcase Crossmuller’s capability to automate sorting and processing across varied waste and recycling streams.

Project Highlights

L Shaped 5,500sqm industrial shed with 10,000sqm hardstand area
Crossmuller were commissioned to design and construct the manufacturing facility
Delivered in 9 months on schedule and budget

Our Structured Delivery Process

Higher Recovery Rates

Automated systems sort and process more material, faster.

Consistent Quality

Vision and sensor tech deliver precise, repeatable results.

Labor Savings

Reduce manual sorting and associated risks.

Data-Driven Optimization

Real-time analytics identify trends and bottlenecks.

Scalable Solutions

Modular systems adapt as your facility grows or changes streams.

Local Support

Australian-based design, installation, and ongoing service.

why CROSSMULLER?

With 30+ years in PLC, SCADA, robot, and MES integration—and as Australia’s only Wonderware‑endorsed Systems Integrator—Crossmuller’s strength lies in its seamless fusion of fabrication, mechanical, electrical, robotics, and software disciplines, all based out of Somersby, NSW

Frequently Asked Questions

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Taking the Next Step

Contact Crossmuller for an automation assessment—discover how smart systems can take your recycling operation to the next level.