System Health Monitoring -

System Health
Monitoring by Crossmuller

Crossmuller engineers and implements real-time system health monitoring—enabling early detection, predictive maintenance, and data-driven decision-making for every critical asset in your plant.

Why System Health Monitoring Matters

Unexpected failures in automation, machinery, or infrastructure can lead to costly downtime and lost production. Real-time system health monitoring gives you visibility into asset performance, equipment wear, and potential faults—empowering your team to respond before issues escalate. Crossmuller’s solutions integrate with PLCs, SCADA, and MES for comprehensive, actionable oversight.

Proven Technology in Action

The Crossmuller Solution

Design and deployment of equipment and network health monitoring for automation, electrical, and mechanical systems
Integration of sensors, PLC diagnostics, vibration analysis, and thermal imaging
Real-time dashboards, alarms, and predictive maintenance analytics
SCADA and MES integration for central monitoring and historical trend analysis
Automated condition-based maintenance triggers and service reminders
Cybersecurity monitoring for OT networks and connected devices

Real Results You Can Benchmark

The Hive’s vertical panel storage system features continuous health monitoring of robotic axes, drives, sensors, and safety circuits, with all events logged and trended in the MES—enabling proactive repairs and long-term reliability.

Project Highlights

Fully robotic panel management system
Offers manufacturing cost saving benefits
Australian designed and made
Modular structure suitable for facilities of all sizes
Reduces need for manual handling.

Our Structured Delivery Process

Early Fault Detection

Spot equipment issues and trends before they escalate into costly downtime.

Increased Uptime

Proactive alerts and diagnostics reduce unplanned outages and emergency repairs.

Low Maintenance Cost

Target maintenance and parts replacement where they’re needed most

Data-Driven Decisions

Historical and live data support continuous improvement and capital planning.

Integrated Oversight

SCADA and MES dashboards provide a single view of plant health—accessible anytime, anywhere.

Cybersecurity Readiness

Monitor not just equipment, but network health and OT security for peace of mind.

why CROSSMULLER?

With 30+ years in PLC, SCADA, robot, and MES integration—and as Australia’s only Wonderware‑endorsed Systems Integrator—Crossmuller’s strength lies in its seamless fusion of fabrication, mechanical, electrical, robotics, and software disciplines, all based out of Somersby, NSW

Frequently Asked Questions

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Taking the Next Step

Contact Crossmuller today for a health monitoring assessment—discover how real-time system monitoring can keep your plant running stronger, longer, and safer.