Upgrades & Process
Improvement by Crossmuller
Crossmuller engineers and implements tailored solutions to upgrade outdated equipment, optimize problem processes, and unlock higher performance for industrial facilities.
Why Upgrades & Process Improvement Matter
Aging equipment, legacy controls, and inefficient processes create bottlenecks that limit output and quality. With technology evolving fast, strategic upgrades and targeted improvements keep your facility competitive—maximizing uptime, reducing waste, and enabling data-driven, scalable operations.
Proven Technology in Action
The Crossmuller Solution
Diagnosis and audit of problem processes, bottlenecks, and system inefficiencies
Control system, PLC, HMI, and SCADA upgrades for reliability and support
Equipment modernization: robotics, conveyors, material handling, and batching
Automation and process re-engineering for higher throughput and accuracy
Integration of real-time data capture, MES/ERP, and analytics for continuous improvement
Minimal-disruption migration from legacy systems to new technology
Real Results You Can Benchmark
A case in point — our 2017 project with Australian Panels on the Central Coast. At this facility, Crossmuller integrated:
Fanuc robotic stacking cells
Five ASRS cranes
Multiple conveyors and transfer lifts
Wonderware-based MES/SCADA control
The outcome? A leap in throughput while handling raw-material infeed and dispatch compoundly—all governed by a central intelligent system. The shift resulted in fewer forklifts, tighter stock accuracy, seamless dispatch sequencing, and unprecedented reliability
Our Structured Delivery Process
Boosted Throughput
Eliminate bottlenecks and run production lines at their full potential.
Reduced Downtime
Modern systems and automation reduce failures, errors, and unplanned outages.
Future-Ready
Upgrades support new products, increased volume, and evolving market needs.
Better Quality
Consistent processes, real-time data, and improved controls deliver repeatable quality.
Lower Costs
Efficiency gains reduce labor, scrap, and maintenance expenses.
Data-Driven Growth
Integrated systems provide actionable insights for ongoing improvement.
why CROSSMULLER?
With 30+ years in PLC, SCADA, robot, and MES integration—and as Australia’s only Wonderware‑endorsed Systems Integrator—Crossmuller’s strength lies in its seamless fusion of fabrication, mechanical, electrical, robotics, and software disciplines, all based out of Somersby, NSW
Frequently Asked Questions
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Taking the Next Step
Contact Crossmuller today for a process improvement assessment—see how strategic upgrades and process engineering can make your plant more efficient, resilient, and ready for the future.
- Phone: 1300 300 540
- Email: sales@crossmuller.com.au
Crossmuller acknowledges the Traditional Owners of the lands across Australia as the continuing custodians of Country and Culture. We pay our respect to First Nations peoples and their Elders, past and present.
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